Body & Chassis, Thermal Management Battery Solutions, Car body parts

Organosheet Battery Casing

Last update: 02 Sep. 2024

What is an organosheet Battery Casing?

PHEV Battery in thermoplastic composite for ligtweighting and reinforced mechanical and thermal battery protection.

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What are our Battery casing benefits?

  • Lightest solution on the market: up to 20% lighter than steel baseline
  • 100% recyclable material
  • Low Carbon Footprint
    (1.4 to 3.1 CO2eq./kg)
  • Optimum thermal insulation
  • Easy function integration thanks to plastic overmolding

Valeo Battery casing specifications

  • Glass-fiber resin pre-impregnated thermoplastic composite
  • Crash compliant
  • Corrosion resistant
  • Thermal insulation:
    0.4-0.6 W/m.K
  • Fire resistant (UL94 V0):
    >5 min@> 1000°C
  • One Shot/ NetShape” Process
  • Valid for mass production
    (300 K units/year)
  • Lightweight & strong
    (400-500M Pa)
  • 300,000

    units/year

  • 40%

    Up to 40% lighter than metal solutions

  • 100%

    recyclable material

Vehicle type

  • Passenger car
  • Bus
  • Truck
  • Robot taxi
  • Motorcycle
  • Bike
  • Droid
  • Off road

Organosheet - Composite Structural Parts

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